VL-EX8199-XXX Explosion-Proof Compact LED Floodlight for Hazardous Locations (80W–100W)
The VL-EX8199-XXX Explosion-Proof Compact LED Floodlight is a wall-mount or adjustable-bracket luminaire designed for directed area lighting in Class I Division 1/2 and ATEX/IECEx Zone 1/2 hazardous environments. Available in 80W and 100W, it delivers up to 13,000 lumens with an asymmetric 60° × 90° beam pattern optimized for flood illumination of work surfaces, equipment yards, and perimeter security zones. The die-cast low-copper aluminum housing offers exceptional corrosion resistance for offshore and coastal refinery applications, while the toughened glass lens withstands thermal shock and mechanical impact without shattering in the event of a process upset.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | VL-EX8199-XXX (80W / 100W) |
| LED Efficacy | ≥130 lm/W |
| Luminous Flux | 10,400 lm (80W) / 13,000 lm (100W) |
| Input Voltage | 100–277V AC, 50/60Hz |
| Power Factor | ≥0.95 |
| Color Temperature | 4000K / 5000K |
| CRI | ≥80 Ra |
| Beam Angle | 60° × 90° asymmetric flood |
| Operating Temperature | -40°C to +55°C |
| Enclosure Rating | IP66 |
| Impact Resistance | IK09 |
| Lens Material | Tempered borosilicate glass |
| Housing Material | Die-cast low-copper aluminum, powder-coated |
| Mounting | Adjustable U-bracket, ±90° vertical / 360° horizontal |
| Conduit Entry | 2 × M20 or G3/4 |
| Rated Life | L80 ≥50,000 hours |
| Net Weight | 6.8 kg (80W) |
Certifications & Hazardous Area Ratings
| Standard | Classification |
|---|---|
| NEC (North America) | Class I Division 1 & 2, Groups B, C, D; Class II Division 1 & 2, Groups E, F, G; Class III |
| ATEX (Europe) | Ex II 2G Ex d IIC T4 Gb; Ex II 2D Ex tb IIIC T135°C Db |
| IECEx | Ex d IIC T4 Gb; Ex tb IIIC T135°C Db |
| Enclosure | IP66 (IEC 60529), NEMA 4X |
| Corrosion Resistance | ASTM B117 salt spray ≥500 hours |
| DLC | Premium Listed |
Floodlight Wattage Selection Guide
| Application | Target Illuminance | Mounting Distance | Recommended Wattage |
|---|---|---|---|
| Equipment inspection area | 200 lux | 5–8 m | 80W |
| Tank farm perimeter | 50 lux (security) | 10–15 m | 80W |
| Loading dock work area | 300 lux | 5–8 m | 100W |
| Offshore helideck perimeter | 100 lux | 8–12 m | 100W |
| Compressor station yard | 50 lux (OSHA minimum) | 12–20 m | 100W + reflector |
Industrial Applications
- Oil & Gas Production Facilities: Wellhead areas, separator skids, and manifold stations classified Class I Div 1 Group D
- Offshore Platforms: Open deck and equipment areas requiring Zone 1 IIC certification for hydrogen sulfide-containing gas streams
- Chemical Plants: Reactor building exterior walls and pipe rack areas with Group C/D hazards
- LNG Terminals: Cryogenic storage area perimeters per NFPA 59A Class I Div 1 requirements
- Wastewater Treatment: Digester tank perimeters classified Class I Div 1 under NFPA 820
Frequently Asked Questions
- What is the difference between the 80W and 100W versions of the VL-EX8199?
- Both versions share identical housing and mounting hardware. The 80W produces 10,400 lumens and suits medium-range flood applications (5–12 m mounting distance). The 100W produces 13,000 lumens for longer throws (10–20 m) or higher illuminance targets. Both meet DLC Premium efficacy requirements for utility incentive eligibility.
- Is the VL-EX8199-XXX suitable for replacement of 250W or 400W metal halide floodlights?
- Yes. The 100W VL-EX8199-XXX (13,000 lm) is a direct LED replacement for 250W metal halide floodlights (approx. 12,000–14,000 delivered lumens after fixture losses). The 80W version replaces 175W to 250W HID. Energy savings of 55–68% are typical versus equivalent HID wattage.
- Can I mount this floodlight vertically pointing upward?
- No. The adjustable bracket permits ±90° vertical adjustment, but upward-pointing installation (luminaire above horizontal) risks condensation accumulation on the lens seal and is not recommended. For uplighting applications, use a dedicated waterproof luminaire with IP68 rating or install a drain fitting.
- Does this floodlight include a photocell or motion sensor option?
- The standard VL-EX8199-XXX does not include an integrated sensor. A 0–10V dimming input is available for external sensor control. For autonomous operation in hazardous areas, a certified explosion-proof photocell rated for the same hazardous area classification must be wired to the dimming input from a safe distance per NEC 501.10.
Certifications & Standards: IECEx International Certification System · EU ATEX Directive 2014/34/EU
Explosion for Hazardous Locations
This explosion-proof explosion is engineered for hazardous locations where standard equipment cannot operate safely. Certified for Class I Division 1 and Division 2 environments, it meets ATEX and IECEx standards for oil & gas, chemical, mining, and offshore installations.
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